How to Cut a Graphite Golf Shaft

By Bob Williams

August 7, 2023

Golf can be a tricky game to master. But for new and veteran golfers, one part of the game that often causes confusion is finding the right fitting shafts for their clubs. While plenty of options are available, students of the sport have undoubtedly seen stories about custom-cut graphite golf shafts—the pros’ choice—and want to get in on it.

If you’ve ever been curious about how these custom-cut club shafts work or are thinking about taking your equipment customization into your own hands, this blog post has all you need to know!

Gather the necessary tools to cut a graphite golf shaft

A vice grip, a hacksaw with a fine-toothed blade, and cutting oil are all essential items if you plan to cut a graphite golf shaft yourself.  The vice grip will provide stability and support while sawing, the hacksaw blade should be fine-toothed so it will cut cleanly through the shaft material, and a cutting oil helps to reduce friction and heat buildup.

Measure and mark the line of your cut with a pen

Before making any cuts, it’s important to properly measure and mark the line of the cut with a pen. This not only ensures that your cut is accurate but it also helps prevent any mishaps or mistakes that could occur from eye-balling it.

Using a pen instead of a pencil is key because pens provide a clearer, more defined line that won’t easily rub off or smudge.

Take the time to double-check your measurements and markings before grabbing that saw or scissors and your finished product will thank you.

Secure your golf shaft in the vice or clamp

As a golfer, taking good care of your equipment is just as important as improving your swing. When it comes to replacing a golf club shaft, securing it in a vice or clamp correctly can make all the difference. Not only will it prevent the shaft from rotating or slipping while you work, but it will also protect the clubhead from any damage.

By taking the time to properly secure your shaft, you can ensure that the replacement process goes smoothly and that your club feels as good as new for your next round on the links.

Make sure you have protective eyewear on when cutting

When it comes to cutting, especially with sharp objects, it’s always better to be safe than sorry. That’s why protective eyewear is so important. Whether you’re cutting wood, metal, or any other material, one tiny slip can send debris flying directly toward your eyes, causing serious injury.

Putting on eyewear every time you need to cut something may seem like a hassle, but it’s a small inconvenience compared to the potential risks. So, before you pick up that saw or knife, take a moment to protect your eyes. Trust us, your vision is worth it.

Use a saw to make your cut along the line you marked

When it comes to cutting along a marked line, it’s important to have the right tools for the job. Using a saw can be an effective way to get the job done with precision and accuracy.  By following proper safety precautions and using the appropriate type of saw, you can easily make your cut along the line you marked. It’s important to take your time, stay focused, and make sure that your saw is properly maintained and sharpened for optimal results. With a little bit of practice and the right technique, you can become a pro at using a saw to make your cut along the line you marked.

Smooth out any rough edges with sandpaper

While many people may overlook the importance of sandpaper, it can truly make a world of difference in the finished product of any project. Sandpaper can help get rid of any rough edges and create a more polished surface. With a variety of grits available, you can choose the perfect level of roughness to achieve the desired result. Don’t let rough edges detract from your hard work – grab some sandpaper and watch your project come to life.


Crafting your own golf shaft can be an exciting project that can result in optimal performance on the course. However, it is important to have a plan and be aware of the necessary steps that will lead to a successful cut. You can achieve a precise cut by gathering the right tools for the job, taking all safety precautions, and correctly measuring and marking your line.

Once this is done, use sandpaper to fine tune any rough edges and you’ll be ready to start playing with your personalized golf shaft! Remember that patience is key throughout this process for those interested in making their own custom golf shafts. Take your time, and it will pay off when you’re able to enjoy improved accuracy or distance off the tee. Good luck!

Frequently Asked Questions

Q: What type of saw is best to use when cutting a graphite golf shaft?

A: When cutting a graphite golf shaft, it’s important to use the right kind of saw. A fine-toothed hacksaw with a sharp blade is ideal for this purpose as it reduces the risk of chipping or other damage that could occur from using a dull blade.

Q: How do I make sure my cut is accurate?

A: The best way to ensure an accurate cut is by properly measuring and marking your line before you start sawing. This will prevent any mistakes or mishaps that could occur from simply eye-balling it. Taking your time and double-checking your measurements is key for optimal results.

Q: Is it necessary to use cutting oil when sawing a graphite golf shaft?

A: Yes, using a cutting oil can be beneficial when sawing a graphite golf shaft as it helps reduce friction and heat buildup. This prevents the material from overheating or melting which can lead to distortion in the finished product.   For best results, apply an even coat of oil over the length of your cut before starting the saw blade.

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